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Manufactory
What you always wanted to know about Kösen and plush animals of outstanding
quality and design
Study ...
Kösen plush animals are very life-like thanks
to a multifaceted design process. It is of vital importance for
a good design that the designers observe and study animals in their
natural habitat or in zoos.
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Draw ...
Photos and drawings are
revised at home and perfected.
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Implementation ....
Based on the designers' drawings they produce clay
models of the animals. Patterns are produced in line with these
models which are then revised over and over again until the realistic
looking plush animal is finally realised.
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Fur ...
Many animals in nature are impressive because of
the beautiful pattern of their furs. In order to represent these
patterns appropriately, Kösen realises different alternatives.
Sometime patterns are assembled from various patches , eg. the young
wild board. In other cases patterned fake furs are available,
eg. for the cows.
It is not uncommon for a Kösen animal to consist of 10 an more
different fur fabrics.
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Tailor-made Furs ....
Often the prefabricated patterns intended for the
garment industry are not suitable. Therefore, designs Kösen
prints for several animals themselves. This is a rather time consuming
process which demands a combination of careful studies of nature
and technological expertise.
Have a guess and determine which animal belongs to which fur on
the right. If you want to know the answer, just click on each fur
for further details.
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Eyes ...
Selecting the perfect eyes can be very difficult
but they are decisive for the facial expression of the animals.
Kösen only inserts top quality plastic eyes, some of which
are customised and are produced exclusively for Kösen. The
eyes are further accented by the special cut and the paint.
Have a guess and determine which animal belongs to which eye on
the left. If you want to know the answer, just click on each eye
for further details.
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Cutting ....
The quality of the material used calls for a careful
and therefore costly manufacturing process of Kösen handcrafted
animals. For example, longer-pile fur fabric is cut by hand. A particular
distinction of Kösen life-like plush animals is that they consist
of a large number of individual pieces.
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Sewing and Stuffing...
More often than not over 40 single pieces are required
for one animal; some even consist of over 70 pieces. As those pieces
are often very small, stitching has to be done very carefully.
The sewn pieces are then pulled inside out so that the safety eyes
can be inserted.
To ensure that Kösen animals are firm but soft and cuddly,
it is important that they are filled with the right stuffing.
NB. Apart from Kösen's Studio Range,
there are no metal frames inside these animals to avoid metal fatigue.
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Finishing Touches ....
Many more procedures have to be carried out before
the Kösen life-like plush animal is ready, eg. sewing up, shaping,
embroidering and painting.
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Finished Product ...
Once the animal has been combed and passed stringent
quality controls at each individual design and production process,
it is released into "the wild" for you to enjoy.
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